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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Rerating, reclassification, and nameplate updates - Repair vs alteration definitions and procedures - Pressure relieving devices and overpressure protection - Authorization and responsibility for work - Documentation and post-work verification |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection interval determination and extension rules - Remaining life and corrosion rate calculations - Code scope, jurisdiction, and regulatory requirements - Inspection methods and technique selection - Records review and baseline data collection - TML/CML selection and measurement planning |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application - API 579/ASME FFS-1 screening and assessment - Acceptance criteria and post-test evaluation |
| Design, Materials, and Fabrication Rules | 22% | - Material selection, properties, and toughness requirements - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations - Welding, qualification, and PWHT requirements - ASME Section VIII, V, IX application - Flanges, bolting, gaskets, and special components |
| Damage Mechanisms and Corrosion Assessment | 22% | - Cracking mechanisms (environmental, fatigue, creep) - High-temperature damage and material degradation - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation - Damage assessment and prioritization |
API Pressure Vessel Inspector Sample Questions:
1. Discuss how API-510 standards can be adapted to accommodate advancements in material science used in pressure vessel construction.
2. Explain how API-510 addresses the retrofitting and upgrading of aging pressure vessels to meet modern operational demands.
3. What documentation must be reviewed and updated after any major alteration or repair to a pressure vessel as per API-510?
A) All relevant documentation, including design, operation, and maintenance
B) The original design documents
C) The latest inspection report
D) The vessel's operating manual
4. Which of the following is not a responsibility of a pressure vessel inspector according to API-510?
A) Ensuring compliance with safety standards
B) Performing inspections
C) Documenting inspection findings
D) Designing pressure vessels
5. Which type of corrosion mechanism is not directly addressed in API-510?
A) Galvanic corrosion
B) Crevice corrosion
C) High-temperature hydrogen attack
D) Atmospheric corrosion
Solutions:
| Question # 1 Answer: Only visible for members | Question # 2 Answer: Only visible for members | Question # 3 Answer: A | Question # 4 Answer: D | Question # 5 Answer: D |
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